Market Forecast by Regions and Countries (North America, Europe, LATAM, Middle East, Asia Pacific and Africa), By Product Type (Rotary atomizers, Nozzle atomizers, Fluidized, Centrifugal, Other product types), By Application (Food, Feed, Chemical, Pharmaceutical, Other application), By Cycle Type (Closed type, Open type), By Flow Type (Co-current, Counter current, Mixed), By Drying Stage (Single stage, Two stage, Multi stage) And Competitive Landscape
Product Code: ETC13190272 | Publication Date: Apr 2025 | Updated Date: Jul 2025 | Product Type: Market Research Report | |
Publisher: 6Wresearch | Author: Ravi Bhandari | No. of Pages: 190 | No. of Figures: 80 | No. of Tables: 40 |
According to 6Wresearch internal database and industry insights, the Global Spray Drying Equipment Market was valued at USD 5.6 Billion in 2024 and is expected to reach USD 8.2 Billion by 2031, growing at a compound annual growth rate of 5.60% during the forecast period (2025-2031).
Report Name | Global Spray Drying Equipment Market |
Forecast Period | 2025-2031 |
CAGR | 5.60% |
Market Size | USD 8.2 billion by 2031 |
Growing Sector | Industrial Drying Systems |
The Global Spray Drying Equipment Market report thoroughly covers the market by Regions and Countries, by Product Type, by Application, by Cycle Type, by Flow Type, and by Drying Stage. The market report provides an unbiased and detailed analysis of the ongoing market trends, opportunities/high growth areas, and market drivers which would help the stakeholders to devise and align their market strategies according to the current and future market dynamics.
Global demand for spray drying equipment is growing, driven by the need to efficiently process heat-sensitive ingredients in the food, pharmaceutical, and chemical sectors. The technology enables consistent drying and preserves the structural integrity of powders and encapsulated materials. Rising interest in functional foods, nutritional supplements, and dairy powders is pushing adoption. With the market projected to exceed USD 6 billion by 2024, strong growth is expected through 2031, fueled by investments in automation, energy-efficient solutions, and customized systems for modern production requirements.
Global Spray Drying Equipment Market is expected to grow at a significant CAGR of 5.60% during the forecast period 2025-2031. Key drivers of the Global Spray Drying Equipment Market include the growing need for shelf-stable and uniform food products, particularly in dairy, coffee, and flavor ingredients. The pharmaceutical industry's demand for spray drying in drug formulation, especially for controlled release and solubility enhancement, is also rising. With increased funding in nutraceutical and probiotic production, the need for advanced spray drying equipment has intensified. Global Spray Drying Equipment Market Growth is further fueled by innovations in automation and process control, including real-time monitoring and particle optimization, which are improving throughput and product quality.
Despite its benefits, the Global Spray Drying Equipment Market contends with key obstacles. High setup costs and energy demands limit accessibility for smaller producers. Operational issues like clogging and maintenance downtime can hinder efficiency. Processing heat-sensitive ingredients demands sophisticated controls, adding to system complexity. In less developed regions, outdated infrastructure and limited tech access pose further adoption challenges. Compliance with environmental standards around emissions and energy use also raises operational costs, impacting the scalability and sustainability of spray drying systems.
The Global Spray Drying Equipment Industry is undergoing significant transformation, led by smart technologies like AI, automation, and IoT that streamline operations and predictive maintenance. There is increasing demand for modular and compact systems that cater to emerging businesses and research setups. Energy-efficient innovations such as closed-loop and multi-stage configurations support sustainable goals and cost-effectiveness. Additionally, the technology's expanding use in nanotech and microencapsulation in food and pharma is driving specialized advancements. A clear shift toward environmentally responsible manufacturing is shaping the next generation of spray drying solutions.
The Global Spray Drying Equipment Market holds promising investment prospects, particularly in emerging regions such as Asia-Pacific and Latin America. Rapid industrial expansion in food and pharmaceutical sectors is fueling regional demand. Companies investing in low-energy, sustainable systems can capitalize on green manufacturing trends and environmental compliance incentives. There’s rising interest in outsourced spray drying services, creating opportunities for contract service providers. In addition, rising use in encapsulating bioactives and plant-derived ingredients is driving demand for advanced, application-specific systems tailored to health-conscious and functional food markets.
The Global Spray Drying Equipment Market is dominated by key players offering scalable, cutting-edge technologies. GEA Group AG, SPX Flow, and Buchi Labortechnik excel in high-performance systems designed for food and pharmaceutical applications. Tetra Pak and Dedert Corporation are known for their large-scale, environmentally friendly drying technologies.
Across Various regions, governments have enacted strict regulations that shape spray drying operations. Food and pharmaceutical industries must meet hygiene standards such as FDA, GMP, and FSSAI. Environmental agencies enforce controls on energy use, emissions, and operational noise, driving demand for cleaner, greener technologies. Tax incentives are often available for adopting energy-efficient systems. Additionally, pharmaceutical spray drying processes must comply with cleanroom and particulate control norms. These evolving standards influence system design, installation, and operation, encouraging safer and more sustainable manufacturing.
The future of the Global Spray Drying Equipment Market lies in the integration of smart technologies, including digital twins and AI-based process optimization. Future growth will be driven by demand for tailored, modular equipment that meets the evolving needs of sectors like plant-based nutrition, nutraceuticals, and precision medicine. Asia-Pacific will remain a growth hotspot due to industrial expansion. Globally, energy-efficient and environmentally responsible systems will be in high demand. Manufacturers those who lead in particle precision, system miniaturization, and sustainable design will define the next generation of spray drying innovation.
The report offers a comprehensive study of the subsequent market segments and their leading categories.
According to Ritika Kalra, Senior Research Analyst, 6Wresearch, Asia dominates the global spray drying market. Countries such as China and India have strong food processing, pharmaceutical, and chemical manufacturing industries, which drive substantial demand for spray drying equipment. Additionally, the region benefits from lower production costs, a large consumer base, and growing exports of powdered products like dairy, infant formula, and nutraceuticals.
Rotary Atomizers lead the market due to their ability to handle large volumes and produce uniform particle sizes. They are widely used in large-scale industrial operations, especially in the food and chemical sectors. Their suitability for heat-sensitive materials and continuous operation makes them a preferred choice for bulk spray drying processes.
The food industry is the dominant application segment, accounting for the largest share of the spray drying market. The increasing consumption of powdered food and beverage products—such as milk powder, coffee, egg powder, and flavorings—boosts demand. Spray drying ensures longer shelf life, improved product stability, and ease of transportation, making it essential for food manufacturers.
Closed-type spray dryers hold a dominant position, particularly in applications involving flammable solvents or hazardous materials. These systems offer better safety and solvent recovery, making them ideal for pharmaceutical and fine chemical processing. Their ability to operate in controlled environments adds to their industrial preference.
The co-current flow type is most widely adopted. In this setup, the hot air and feed material enter the dryer in the same direction, allowing rapid moisture evaporation and preventing thermal degradation. It is especially useful for heat-sensitive products such as dairy powders and pharmaceuticals, which require gentle drying conditions.
Multi-stage drying dominates in applications that require precise moisture control and improved product quality. Multi-stage systems allow finer adjustment of drying parameters and reduce heat damage, making them suitable for complex formulations in the food, nutraceutical, and pharmaceutical industries.
The market report provides a detailed analysis of the following market segments:
1 Executive Summary |
2 Introduction |
2.1 Key Highlights of the Report |
2.2 Report Description |
2.3 Market Scope & Segmentation |
2.4 Research Methodology |
2.5 Assumptions |
3 Global Spray Drying Equipment Market Overview |
3.1 Global Regional Macro Economic Indicators |
3.2 Global Spray Drying Equipment Market Revenues & Volume, 2021 & 2031F |
3.3 Global Spray Drying Equipment Market - Industry Life Cycle |
3.4 Global Spray Drying Equipment Market - Porter's Five Forces |
3.5 Global Spray Drying Equipment Market Revenues & Volume Share, By Regions, 2021 & 2031F |
3.6 Global Spray Drying Equipment Market Revenues & Volume Share, By Product Type, 2021 & 2031F |
3.7 Global Spray Drying Equipment Market Revenues & Volume Share, By Application, 2021 & 2031F |
3.8 Global Spray Drying Equipment Market Revenues & Volume Share, By Cycle Type, 2021 & 2031F |
3.9 Global Spray Drying Equipment Market Revenues & Volume Share, By Flow Type, 2021 & 2031F |
3.10 Global Spray Drying Equipment Market Revenues & Volume Share, By Drying Stage, 2021 & 2031F |
4 Global Spray Drying Equipment Market Dynamics |
4.1 Impact Analysis |
4.2 Market Drivers |
4.3 Market Restraints |
5 Global Spray Drying Equipment Market Trends |
6 Global Spray Drying Equipment Market, 2021 - 2031 |
6.1 Global Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
6.1.1 Overview & Analysis |
6.1.2 Global Spray Drying Equipment Market, Revenues & Volume, By Rotary atomizers, 2021 - 2031 |
6.1.3 Global Spray Drying Equipment Market, Revenues & Volume, By Nozzle atomizers, 2021 - 2031 |
6.1.4 Global Spray Drying Equipment Market, Revenues & Volume, By Fluidized, 2021 - 2031 |
6.1.5 Global Spray Drying Equipment Market, Revenues & Volume, By Centrifugal, 2021 - 2031 |
6.1.6 Global Spray Drying Equipment Market, Revenues & Volume, By Other product types, 2021 - 2031 |
6.2 Global Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
6.2.1 Overview & Analysis |
6.2.2 Global Spray Drying Equipment Market, Revenues & Volume, By Food, 2021 - 2031 |
6.2.3 Global Spray Drying Equipment Market, Revenues & Volume, By Feed, 2021 - 2031 |
6.2.4 Global Spray Drying Equipment Market, Revenues & Volume, By Chemical, 2021 - 2031 |
6.2.5 Global Spray Drying Equipment Market, Revenues & Volume, By Pharmaceutical, 2021 - 2031 |
6.2.6 Global Spray Drying Equipment Market, Revenues & Volume, By Other application, 2021 - 2031 |
6.3 Global Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
6.3.1 Overview & Analysis |
6.3.2 Global Spray Drying Equipment Market, Revenues & Volume, By Closed type, 2021 - 2031 |
6.3.3 Global Spray Drying Equipment Market, Revenues & Volume, By Open type, 2021 - 2031 |
6.4 Global Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
6.4.1 Overview & Analysis |
6.4.2 Global Spray Drying Equipment Market, Revenues & Volume, By Co-current, 2021 - 2031 |
6.4.3 Global Spray Drying Equipment Market, Revenues & Volume, By Counter current, 2021 - 2031 |
6.4.4 Global Spray Drying Equipment Market, Revenues & Volume, By Mixed, 2021 - 2031 |
6.5 Global Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
6.5.1 Overview & Analysis |
6.5.2 Global Spray Drying Equipment Market, Revenues & Volume, By Single stage, 2021 - 2031 |
6.5.3 Global Spray Drying Equipment Market, Revenues & Volume, By Two stage, 2021 - 2031 |
6.5.4 Global Spray Drying Equipment Market, Revenues & Volume, By Multi stage, 2021 - 2031 |
7 North America Spray Drying Equipment Market, Overview & Analysis |
7.1 North America Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
7.2 North America Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
7.2.1 United States (US) Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
7.2.2 Canada Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
7.2.3 Rest of North America Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
7.3 North America Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
7.4 North America Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
7.5 North America Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
7.6 North America Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
7.7 North America Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
8 Latin America (LATAM) Spray Drying Equipment Market, Overview & Analysis |
8.1 Latin America (LATAM) Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
8.2 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
8.2.1 Brazil Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
8.2.2 Mexico Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
8.2.3 Argentina Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
8.2.4 Rest of LATAM Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
8.3 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
8.4 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
8.5 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
8.6 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
8.7 Latin America (LATAM) Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
9 Asia Spray Drying Equipment Market, Overview & Analysis |
9.1 Asia Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
9.2 Asia Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
9.2.1 India Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
9.2.2 China Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
9.2.3 Japan Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
9.2.4 Rest of Asia Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
9.3 Asia Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
9.4 Asia Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
9.5 Asia Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
9.6 Asia Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
9.7 Asia Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
10 Africa Spray Drying Equipment Market, Overview & Analysis |
10.1 Africa Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
10.2 Africa Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
10.2.1 South Africa Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
10.2.2 Egypt Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
10.2.3 Nigeria Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
10.2.4 Rest of Africa Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
10.3 Africa Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
10.4 Africa Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
10.5 Africa Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
10.6 Africa Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
10.7 Africa Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
11 Europe Spray Drying Equipment Market, Overview & Analysis |
11.1 Europe Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
11.2 Europe Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
11.2.1 United Kingdom Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
11.2.2 Germany Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
11.2.3 France Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
11.2.4 Rest of Europe Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
11.3 Europe Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
11.4 Europe Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
11.5 Europe Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
11.6 Europe Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
11.7 Europe Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
12 Middle East Spray Drying Equipment Market, Overview & Analysis |
12.1 Middle East Spray Drying Equipment Market Revenues & Volume, 2021 - 2031 |
12.2 Middle East Spray Drying Equipment Market, Revenues & Volume, By Countries, 2021 - 2031 |
12.2.1 Saudi Arabia Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
12.2.2 UAE Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
12.2.3 Turkey Spray Drying Equipment Market, Revenues & Volume, 2021 - 2031 |
12.3 Middle East Spray Drying Equipment Market, Revenues & Volume, By Product Type, 2021 - 2031 |
12.4 Middle East Spray Drying Equipment Market, Revenues & Volume, By Application, 2021 - 2031 |
12.5 Middle East Spray Drying Equipment Market, Revenues & Volume, By Cycle Type, 2021 - 2031 |
12.6 Middle East Spray Drying Equipment Market, Revenues & Volume, By Flow Type, 2021 - 2031 |
12.7 Middle East Spray Drying Equipment Market, Revenues & Volume, By Drying Stage, 2021 - 2031 |
13 Global Spray Drying Equipment Market Key Performance Indicators |
14 Global Spray Drying Equipment Market - Export/Import By Countries Assessment |
15 Global Spray Drying Equipment Market - Opportunity Assessment |
15.1 Global Spray Drying Equipment Market Opportunity Assessment, By Countries, 2021 & 2031F |
15.2 Global Spray Drying Equipment Market Opportunity Assessment, By Product Type, 2021 & 2031F |
15.3 Global Spray Drying Equipment Market Opportunity Assessment, By Application, 2021 & 2031F |
15.4 Global Spray Drying Equipment Market Opportunity Assessment, By Cycle Type, 2021 & 2031F |
15.5 Global Spray Drying Equipment Market Opportunity Assessment, By Flow Type, 2021 & 2031F |
15.6 Global Spray Drying Equipment Market Opportunity Assessment, By Drying Stage, 2021 & 2031F |
16 Global Spray Drying Equipment Market - Competitive Landscape |
16.1 Global Spray Drying Equipment Market Revenue Share, By Companies, 2024 |
16.2 Global Spray Drying Equipment Market Competitive Benchmarking, By Operating and Technical Parameters |
17 Top 10 Company Profiles |
18 Recommendations |
19 Disclaimer |