How big is the cold spray market | Size, Trends & Forecast to 2025

Q: What is the current size of the cold spray market?

The cold spray market was valued at USD 1.18 billion in 2024 and is projected to reach USD 2.41 billion by 2031.

Q: What is the growth rate of the cold spray market?

The cold spray market is expected to grow at a CAGR of 10.5% during the forecast period of 2025 to 2031.

Q: Which applications contribute the most in the cold spray market?

Aerospace coatings, defense repairs, automotive parts, electronics, marine, and additive manufacturing.

Q: What is driving demand in the cold spray market?

Thermal damage avoidance, lightweight materials, component restoration, and advanced metal coating demand.

Q: What challenges does the cold spray market face?

High initial investment, limited material compatibility, skilled labor requirements, and scaling production.

Q: How does 6W market outlook report help businesses in making decisions?

6W monitors the market across 60+ countries Globally, publishing an annual market outlook report that analyses trends, key drivers, Size, Volume, Revenue, opportunities, and market segments. This report offers comprehensive insights, helping businesses understand market dynamics and make informed decisions.

Q: Do you also provide customisation in the market study?

Yes, we provide customisation as per your requirements. To learn more, feel free to contact us on sales@6wresearch.com

Code: MTA5511

Publication Date: Jul 2025

How big is the Cold Spray Market?

According to 6Wresearch internal database and industry insights, thecold spray market was valued at approximatelyUSD 1.18 billion in 2024 and is projected to reachUSD 2.41 billion by 2031, growing at a CAGR of 10.5%.

This growth is driven by rising demand for advanced coating technologies in aerospace, defense, and automotive sectors, along with increasing use in component repair and additive manufacturing.

Key Growth Drivers of the Cold Spray Market

Growing need for high-performance coatings in aerospace and military applications
Demand for non-thermal, oxidation-free coating processes
Increasing use of cold spray for component restoration and life extension
Adoption in additive manufacturing and 3D repair technologies
Technological advancements in portable and high-pressure cold spray systems

Cold Spray Market Trends

The Cold Spray Market is experiencing rising adoption of solid-state deposition techniques for corrosion protection and structural restoration. Portable cold spray systems are being used for field repairs in defense and aviation. There is increasing interest in cold spray additive manufacturing (CSAM) for creating metal parts without thermal distortion. Hybrid cold spray systems combining automation and robotics are gaining traction in industrial settings. Manufacturers are focusing on lightweight metals and alloys like aluminum, titanium, and copper for energy-efficient solutions.

Emerging Developments in the Cold Spray Market

New developments include the use of cold spray in hypersonic and satellite components, where heat-sensitive substrates must retain structural integrity. Companies are integrating AI-based diagnostics into spray systems for improved process control. Research is expanding into nano-structured coatings and dissimilar metal bonding through cold spray. Efforts are underway to make cold spray more energy-efficient and scalable for mass production in automotive and marine industries. Collaboration between universities, R&D labs, and OEMs is accelerating innovation in nozzle design and deposition efficiency.