How big is the Condition Monitoring Market?
According to 6Wresearch internal database and industry insights, the condition monitoring market was valued at approximately USD 5.6 billion in 2024 and is projected to reach USD 12.3 billion by 2031, growing at a CAGR of 12.4% during the forecast period.
The market is expanding steadily due to increasing demand for predictive maintenance, reduced downtime, and efficiency improvements across industrial and infrastructure sectors.
Key Growth Drivers of the Condition Monitoring Market
- An increase in the attention to predictive maintenance in order to reduce unplanned outages
- Embracing the Industry 4.0 technologies and smart manufacturing
- Increased adoption of IoT-connected sensors into industrial machines
- Further application in energy, oil and gas, automobile, and aerospace industries
- Demand in real-time asset health monitoring and diagnostics is growing
Condition Monitoring Market Trends
The condition monitoring market is witnessing strong momentum with the deployment of advanced vibration analysis, thermography, and ultrasonic monitoring tools. Cloud-based platforms and real-time dashboards are enabling centralized data visibility and remote diagnostics. IoT and AI-powered analytics are helping predict equipment failures with high accuracy, reducing operational risks and optimizing maintenance schedules. The trend toward wireless and portable devices is making on-site data capture faster and more cost-effective. Integration of condition monitoring systems with enterprise software is improving asset lifecycle management and decision-making.
Emerging Developments in the Condition Monitoring Market
The condition monitoring market is evolving with the introduction of AI-driven condition-based maintenance platforms and digital twin technologies. Companies are investing in scalable, cloud-integrated systems and smart sensors for early fault detection. Collaborations between OEMs and software firms are enabling customized and scalable predictive solutions across sectors. Use of augmented reality in maintenance procedures is also emerging to assist technicians with real-time guidance.
Major Companies in the Condition Monitoring Market
- Emerson Electric Co.
- Siemens AG
- Honeywell International Inc.
- ABB Ltd.
- GE Digital
- Schneider Electric
- SKF Group
- Rockwell Automation
- National Instruments
- Bently Nevada
How big is the condition monitoring market : FAQs
The condition monitoring market was valued at USD 5.6 billion in 2024 and is projected to reach USD 12.3 billion by 2031.
The market is anticipated to grow at a CAGR of 12.4% between 2025 and 2031.
IoT sensors, vibration analyzers, diagnostic software, and cloud platforms are major contributors.
Demand is driven by predictive maintenance needs, industrial automation, and real-time monitoring of asset health.
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