Aviation MRO market size | Market Insights and Trends 2025

Q: What factors drive the overall growth of the Aviation MRO market?

The growth is primarily driven by a growing global aircraft fleet, aging aircraft requiring frequent maintenance, and the rise in outsourced MRO services.

Q: Which regions are expected to lead in market share?

North America continues to lead in market size, while Asia-Pacific is expected to grow due to rising airline activity and infrastructure development.

Q: What is the impact of AI in the Aviation MRO industry?

AI is transforming the industry by enabling predictive maintenance, and real-time aircraft health monitoring, leading to improved efficiency and reduced turnaround time.

Q: What is the impact of AI in the Aviation MRO industry?

AI is transforming the industry by enabling predictive maintenance, and real-time aircraft health monitoring, leading to improved efficiency and reduced turnaround time.

Q: What are the major challenges in the Aviation MRO market?

Key challenges include high labor costs, skilled technician shortages, supply chain constraints, and fluctuating fuel and material prices.

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Code: MTA4052

Publication Date: Jun 2025

What is the Aviation MRO market size?

According to 6Wresearch internal database and industry insights, the Global Aviation MRO Market was valued at approximately USD 77.38 billion in 2024 and is projected to surpass a valuation of USD 95.9 Billion by 2031, growing at a CAGR of 4.75%.

This growth is attributed to global growth in commercial aircraft fleet, aging of in-service aircraft, increasing air passenger demand and extensive outsourcing of maintenance services. The future analysis, digitization and change towards stability are also shaping the future of MRO operations.

Key Growth Factors

Constant increase in orders of commercial aircraft and hours of use is a demand for scheduled and undispated maintenance.
To optimize carrier operations and reduce costs, are rapidly partnered with independent and OEM-limited MRO service providers.
Strict aviation rules require frequent inspection, overhaul, and part replacement - especially in engine and airframe segments.
Integration of AI, IOT, and predictive maintenance tools is improving efficiency, reducing downtime, and enabling status-based maintenance.
Asia-Pacific and Middle East are witnessing rapid air traffic growth.

Aviation MRO Market Trends

The aviation MRO market is witnessing rapid evolution driven by advancements in technology and changing industry demands. One of the most significant trends is the growing adoption of digital tools, including predictive maintenance powered by artificial intelligence (AI) and big data analytics. These technologies enable operators to predict and address maintenance issues before they occur, reducing downtime and improving operational efficiency.